Education and training requirements for Machine Setters and Operators


Machine setters, operators, and tenders—metal and plastic learn their skills on the job. Trainees begin by observing and assisting experienced workers, sometimes in formal training programs. Under supervision, they may start as tenders, supplying materials, starting and stopping the machine, or removing finished products from it. Then they advance to the more difficult tasks performed by operators, such as adjusting feed speeds, changing cutting tools, or inspecting a finished product for defects. Eventually, they become responsible for their own machines.
The complexity of the equipment largely determines the time required to become an operator. Most operators learn the basic machine operations and functions in a few weeks, but they may need a year to become skilled operators or to advance to the more highly skilled job of setter. Although many operators learn on the job, some community colleges and other educational institutions offer courses and certifications in operating metal and plastics machines. In addition to providing on-the-job training, some employers send promising machine tenders to operator classes. Other employers prefer to hire workers who have completed, or currently are enrolled in, a training program.
Setters or technicians normally need a thorough knowledge of the machinery and of the products being manufactured, because they often plan the sequence of work, make the first production run, and determine which adjustments need to be made. Strong analytical abilities are particularly important for this job. Some companies have formal training programs for operators and setters; often, the programs combine classroom instruction with on-the-job training.
Although no special education is required for many jobs in the occupation, employers prefer to hire applicants with good basic skills. Many require employees to have a high school education and to read, write, and speak English. Because machinery is becoming more complex and shop-floor organization is changing, employers increasingly look for persons with good communication and interpersonal skills. Mechanical aptitude, manual dexterity, and experience working with machinery also are helpful. Those interested in becoming machine setters, operators, and tenders can improve their employment opportunities by completing high school courses in shop and blueprint reading and by gaining a working knowledge of the properties of metals and plastics. A solid math background, including courses in algebra, geometry, trigonometry, and basic statistics, also is useful.
Job opportunities and advancement can be enhanced as well by becoming certified in a particular machining skill. The National Institute for Metalworking Skills has developed standards for machine setters, operators, and tenders—metal. After taking a course approved by the organization and passing a written exam and performance requirement, the worker is issued a credential that signifies competence in a specific machining operation. The Society of Plastics Industry, the national trade association representing plastics manufacturers, also certifies workers in that industry. To achieve machine-operator certification, 2 years of experience operating a plastics-processing machine is recommended, and one must pass a computer-based exam.
Advancement for operators usually takes the form of higher pay, although there are some limited opportunities for operators to advance to new positions as well. For example, they can become multiple-machine operators, setup operators, or trainees for the more highly skilled position of machinist, tool and die maker, or computer-control programmer or operator. Some setup workers may advance to supervisory positions. (See the statements on machinists, computer-control programmers and operators, and tool and die makers elsewhere in the Handbook.)



More information on Machine Setters and Operators from The U.S. Department of Labor Bureau of Labor Statistics Occupational Outlook Handbook
Overview of Machine Setters and Operators occupation
Number of Machine Setters and Operators in the U.S.
Salary and earnings for Machine Setters and Operators
Working conditions for Machine Setters and Operators
Significant points for Machine Setters and Operators
Training requirements for Machine Setters and Operators




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